The Advantages of Level Switches
Level switches are an economical method for monitoring, controlling, and regulating the levels of bulk materials and fluids or liquids. Every manufacturing process necessitates control of raw materials to avoid waste and ensure efficiency. This has become more important in today’s competitive markets, where slight inconsistencies and errors can have multiple effects on production and product development.
The minute and small appearance of level switches may cause them to be categorized and defined as inconsequential. In reality, the minor investment in level switches can lead to the effective use of raw materials.
Level Switch Advantages:
1.Preventing Waste
The control of the storage of bulk and liquid materials assists in avoiding waste from spillage and overflows. A properly programmed level switch can activate a valve or pump to control overflow and avoid losses. With continuous level measurement level switches, the correct amount of raw materials is constantly maintained. Point level detector level switches can sound an alarm when a container is too full or the level is too low.
2.Money Savings
In modern business, every attempt to save money helps in increasing profits. The inventory and raw materials of a company are its greatest assets and have to be protected, monitored, and controlled to avoid losses. Though there have been substantial developments in the computerization of inventory control, every financial officer knows that there will be losses when the official count is taken.
The commonality of inventory loss necessitates constant monitoring of assets. In the case of bulk materials and fluids, such monitoring can be difficult due to the nature of the products. Level switch manufacturers are well aware of the difficulties associated with controlling the loss of bulk materials and have designed a wide selection of level switches capable of providing detailed data regarding the volume and quantities of on hand raw materials.
3.Automatic Advantages
Unlike floats, yardsticks, and other methods of product level monitoring, level switches are capable of automatically providing accurate data on time to a computer without the need to activate or initiate another device. In cases where the level switch is not connected to a controller, the data can be read from a digital or analog display with little effort.
For many years, the monitoring of silos, storage tanks, vats, and large containers required a routinely scheduled and constant surveillance of products by personnel. In most cases, the readings were inaccurate and not completed. All the footwork and labor required by the old fashion data collection systems has been eliminated by the automatic reporting level switches.
4.Reliability Advantage
The design and engineering of modern level switches remove any concern for poor performance or inaccurate data. The casings and materials used to produce level switches ensure that they will provide precise accurate readings for a long time. Since level switches have few moving parts, they do not require repairs or maintenance to accumulate data. Minor calibrations and adjustments may be necessary to guarantee the accuracy of a level switch but its failure is highly unlikely.
5.Switch Installation
Regardless of the type of level switch, whether it is continuous level measurement or point level detection, installation is easy. They can be installed and operating in an hour or two, depending on the type of switch. The ease of installation makes it possible to move and reposition them when there are changes in storage arrangements.
6.Compact Benefit
Unlike massive data collection methods, level switches are compact and can be handheld. Their compact design makes it possible to fit them into any size container regardless of its shape, dimensions, or location. Their compact configuration makes it possible to position a switch accurately such that it can collect data without obstructions.
7.Switch Sensitivity
The main reason for investing in level switches is their accurate sensitivity and ability to provide exceptional precision data. As every manager and supervisor knows, it is impossible to make correct decisions without up to date and accurate information. When materials are being sent from a container to production, they must be in the exact quantities that the process requires. It is for these reasons that level switches are an essential part of inventory control and production operations.
8.Level Switch Versatility
Regardless of the type of material being monitored, there is a level switch to manage and monitor it. This includes viscous slurries, tar, petroleum, grain, flour, and molten metals. The wide range of level switches is capable of meeting the challenge and performing beyond expectations. This aspect of level switches has made them such an essential part of production and processing.
